Custom extrusion tooling (the die) is relatively affordable compared to injection molding or stamping dies. Die costs depend on profile complexity, cross‑sectional size, and desired tool life. Typical ranges:

  1. Simple solid shapes (e.g., L‑angle, flat bar variants): US$120–US$800
  2. Moderate hollow or semi‑hollow shapes (e.g., multi‑void tubes, T‑slot): US$220–US$1,500
  3. Complex hollow profiles with tight tolerances: US$800–US$8,500+

Lead times for die manufacturing and initial sample production generally average between 2 to 4 weeks.